Chemical engineering turns raw materials into valuable products using chemistry, physics, and biology¹. It develops systems that are efficient, scalable, and safe to operate in real industrial environments. Chemical engineering plays a central role in many industries and is evolving to meet the changing needs of global industries. Let's explore what it is.

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Defining Chemical Engineering

Chemical engineering is one of the main types of engineering that turns raw materials into products through chemical, physical, and biological processes¹. While it has the word "chemical" in its name, it combines chemistry, physics, mathematics, and engineering design to develop safe, efficient, and scalable manufacturing systems². So many products in modern life, from fuel and medicine to food and renewable materials, rely on chemical transformations¹, which means chemical engineering is a key part of industry and global sustainability efforts.

beenhere
What Chemical Engineering Actually Involves

Chemical engineering is not just lab chemistry; it involves designing large-scale industrial processes that convert raw materials into products safely and efficiently⁵. Chemical engineers work to improve reaction conditions, design equipment, prevent hazards, and ensure that industrial processes meet environmental and safety standards.

Core Principles and Concepts

Chemical engineering is guided by fundamental scientific principles that explain how substances behave and how energy and materials move through systems³. Every chemical engineer will likely be well-versed in most of these. The areas they'll likely study and specialise in include:

Thermodynamics: Studies how energy is transferred and transformed during chemical and physical processes. Used to optimise reactions, heating, cooling, and separation systems.
Transport Phenomena: Examines how mass, momentum, and heat move through fluids and materials. Essential for designing piping, reactors, heat exchangers, and fluid-handling systems.
Chemical Reaction Engineering: Focuses on how reactions occur and on controlling reaction rates, efficiency, and yield. Guides reactor design and scale-up from laboratory to industrial production.
Process Design and Systems Engineering: Develops layouts and equipment sequencing for manufacturing plants. Ensures processes operate safely, economically, and efficiently at an industrial scale.
Materials and Safety Engineering: Evaluates the compatibility and associated risks of chemicals and processing equipment. Ensures safe operation in environments involving heat, pressure, and reactive substances.
A microscope.
Chemical engineers combine expertise from engineering and chemistry. | Photo by Indra Projects

Historical Evolution

Chemical engineering developed from industrial chemistry as manufacturing processes became larger and more complex¹. Unlike the seemingly ancient field of civil engineering, chemical engineering is one of the newer branches of engineering², as much of what's happening isn't visible to the naked eye. While other branches of engineering date back to the earliest human civilisations, chemical engineering is much more recent.

The Development of Chemical Engineering

Mid-1800s

Early Industrial Chemistry

Large-scale production of chemicals such as acids and dyes begins, driven by industrial demand.

1880s

Birth of Chemical Engineering

The term chemical engineer emerges as engineers begin focusing on scaling chemical processes safely and efficiently.

1910–1940

Unit Operations Era

Chemical engineering becomes defined by processes such as distillation, filtration, and heat exchange — forming its core technical identity.

1950–1980

Process Systems Engineering

Computers and mathematical modelling introduce new methods for designing and controlling industrial systems.

21st Century

Sustainable and Biochemical Engineering

Growth in renewable energy, biotechnology, and environmentally responsible materials reshapes the field and expands new applications.

The Role of a Chemical Engineer

So, what exactly would a chemical engineer do during their work? Their role is to design and optimise processes that convert raw materials into valuable products safely, efficiently, and at an industrial scale¹. Their work is what bridges the gap between laboratory experimentation and real-world production.

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Typical Responsibilities

Chemical engineers are typically involved across the lifecycle of chemical and industrial processes, from concept development to evaluation and optimisation⁵. They have to balance scientific understanding, practical engineering constraints, safety considerations, and production efficiency. Here are some of their typical responsibilities.

Process Design and Development: Chemical engineers design process systems that convert raw materials into final products, selecting suitable equipment, determining reaction and separation conditions, and mapping the flow of materials and energy. This stage often involves creating process diagrams, specifying design parameters, and modelling system behaviour before construction.
Process Optimisation and Scale-Up: After a process is proven in a laboratory setting, chemical engineers adapt and refine it for full-scale industrial use. They adjust conditions to improve efficiency, reduce waste, and ensure product quality while maintaining safe operating conditions during production.
Safety and Risk Management: Chemical engineers evaluate the risks associated with high temperatures, pressures, reactive substances, and large-scale equipment. They implement safeguards, monitoring systems, and testing protocols to prevent accidents and ensure compliance with safety standards.
Quality Control and Regulatory Compliance: To ensure products meet required standards, chemical engineers monitor process performance, test product samples, and document compliance with local and international regulations. They work closely with quality assurance teams and regulatory bodies, as needed.

Work Environments

Just like the work of an electrical engineer, a chemical engineer's role, industry, and production scale will usually dictate where they work. Some chemical engineers work in research and development labs to develop new materials or improve reaction processes⁵. Others work on industrial sites, overseeing equipment, monitoring systems, and coordinating with operators and technicians¹.

Manufacturing and Processing Plants: Overseeing day-to-day operations, improving production efficiency, and troubleshooting equipment issues.
Research and Development Laboratories: Designing new formulations, improving chemical reactions, and testing potential production methods.
Energy and Resource Facilities: Working with renewable fuels, petrochemicals, or emissions reduction technologies to support energy transition goals.
Consulting and Engineering Design Firms: Designing new industrial systems, reviewing safety processes, and advising organisations on operational improvements.

Educational Pathways and Career Prospects

To become a chemical engineer, you need a strong foundation in chemistry, physics, mathematics, and engineering design². Chemical engineers work with complex systems that have to be both safe and efficient, which is why their formal training combines theoretical study with practical lab work and industry experience. Chemical engineers are required across so many sectors, making their career prospects broad.

Research on a wall.
Like chemistry? Chemical engineering could be for you. | Photo by Chromatograph

Most chemical engineers begin with a Bachelor of Engineering (Honours) degree in Chemical Engineering or Chemical and Biomolecular Engineering. Coursework typically includes thermodynamics, reaction engineering, fluid mechanics, transport phenomena, and process design. Many programs include laboratory classes, team-based projects, and work-integrated learning placements to develop applied experience. Choosing a degree accredited by Engineers Australia is recommended to support professional recognition and future chartered membership.

Pathway to Becoming a Chemical Engineer

Step 1

Complete secondary school with strong performance in mathematics, chemistry, and physics.

These subjects provide the analytical and scientific foundation needed for engineering coursework.

Step 2

Enrol in a Bachelor of Engineering (Honours) with a chemical engineering major.

Typically, a four-year program with a mix of lectures, laboratory sessions, and group projects.

Step 3

Participate in industry placements or internships.

Work-integrated learning offers real-world experience and helps build professional networks.

Step 4

Graduate from an Engineers Australia–accredited program.

Accreditation supports eligibility for professional membership and international recognition.

Step 5

Begin work as a Graduate Chemical Engineer and continue developing technical competency.

On-the-job experience builds understanding of industrial processes and operational practice.

Step 6

Work toward Chartered Professional Engineer (CPEng) status if desired.

Chartership demonstrates advanced expertise and leadership in the profession.

Career Opportunities

Just like the varied work of mechanical engineers, chemical engineers are employed across multiple industries, giving them flexibility to work in fields aligned with their interests². Roles may involve research and innovation, plant operation, design consulting, production management, or environmental improvement. Career progression often leads to specialist technical roles, project leadership, or cross-disciplinary positions in sustainability, safety, or process optimisation.

A scientist doing research.
There are a lot of career opportunities for chemical engineers. | Photo by Julia Koblitz
The typical starting salary is
$85,000

for a chemical engineer in Australia².

In response to global challenges, chemical engineering continues to evolve. Industries are moving towards lower-emissions processes and more efficient resource use⁵, which is why chemical engineers are increasingly involved in designing systems to minimise waste, reduce environmental impact, and support circular production models.

Technological Innovations

Emerging technologies are transforming how chemical engineering problems are approached and solved⁵. These developments enhance efficiency, accuracy, and sustainability across a range of industrial applications.

Key Areas of Innovation

Bioprocess and Pharmaceutical Engineering: The use of biological systems to produce medicines, enzymes, and biomaterials is expanding, requiring chemical engineers to design sterile, scalable, and tightly controlled production environments.
Advanced Process Simulation and Digital Twins: Real-time modelling tools allow engineers to predict system behaviour, optimise performance, and troubleshoot without disrupting live operations.
Nanotechnology and Advanced Materials: Chemical engineers contribute to the design and application of materials with engineered properties, from high-strength composites to catalytically active nanoparticles.
Carbon Capture and Utilisation: Technologies that capture CO₂ from industrial processes and convert it into valuable products are becoming more commercially viable, supporting climate mitigation goals.

Sustainability and Environmental Impact

Sustainability has become a core priority in chemical engineering, influencing how processes are designed, materials are selected, and energy is consumed. Engineers now focus on systems that minimise waste, reduce emissions, and conserve resources without compromising product quality or industrial output.

A view of wind turbines from the sky.
Sustainability is a key area of chemical engineering. | Photo by Thomas Richter
public
Why Sustainability Matters in Chemical Engineering

Chemical engineers directly influence how resources are used on an industrial scale. Optimising processes for efficiency and sustainability can reduce environmental impact while improving performance and lowering production costs.

Key Sustainability Focus Areas

Green Process Design: Redesigning systems to reduce waste, emissions, and energy use at every stage of production.
Waste Valorisation and Circular Manufacturing: Turning industrial by-products into new raw materials to reduce disposal and resource extraction.
Renewable and Low-Carbon Energy Systems: Integrating biofuels, electrolytic hydrogen production, and renewable-powered heating and separation systems.

References

  1. ChemEngZone. “What Does a Chemical Engineer Do?” https://chemengzone.com/what-does-a-chemical-engineer-do/
  2. Go Construct (UK). “Chemical Engineer Job Profile.” https://www.goconstruct.org/construction-careers/what-jobs-are-right-for-me/chemical-engineer/
  3. Chemical Engineering Site. “Transport Phenomena in Chemical Engineering – A Comprehensive Overview.” https://chemicalengineeringsite.in/transport-phenomena-in-chemical-engineering-a-comprehensive-overview/
  4. Fiveable. “Transport Phenomena — Introduction to Chemical Engineering.” https://fiveable.me/key-terms/introduction-chemical-engineering/transport-phenomena
  5. University of North Dakota. “What Do Chemical Engineers Do?” https://und.edu/blog/what-do-chemical-engineers-do.html

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Joseph

Joseph is a French and Spanish to English translator, copywriter, and all-round language enthusiast.